Sunday, October 18, 2015

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HOW TO SET UP A 1 MW SOLAR PLANT.....

We have been getting lot of enquiries from interested customers who would like to know the process and procedure to setup a 1 MW Solar Plant
We have decided to create a 1MW – 10 MW blog series to address most commonly asked questions and step by step process to set up a 1 MW Solar Plant
Land Selection
It is recommended to select the project site with in 2 km of a Power Substation to reduce the power excavation charges
State Nodal Agency (NREDCAP) Process
  1. Submit Solar Application Form
  2. Submit Solar Connectivity Application Form
  3. Get the Sanction Letter
DISCOM Department Process For <= 10 MW
  1. DISCOM evaluates the Solar project application form and provides feasibility report to the developer for projects less than 10 MW capacity after the application is approved by State Nodal Agency
  2. Developer provide Bank guarantees, signed MOU and other documents, Please see document checklist for list of required documents
  3. DISCOM provides evacuation estimation report to Developer
TRANSCO(EB) Department Process For > 10 MW
  1. EB (TRANSCO) evaluates the Solar project application form and provides feasibility report to the developers for projects greater than 10 MW capacity after the application is approved by State Nodal Agency
  2. Developer provide Bank guarantees, signed MOU and other documents, Please see document checklist for list of required documents
  3.  TRANSCO provides evacuation estimation report to Developer
Document Checklist(Required Documents)
Developer Registration Documents
  1. Copy of Permanent Account Number (PAN) (Mandatory).
  2. Copy of Director Identification Number (DIN).
  3. Copy of Tax Information Number (TIN).
  4. Copy of Central Sales Tax (CST).
  5. Copy of Service Tax .
  6. Copy of Value Added Tax (VAT).
  7. In case of New Entrepreneur, a Copy of Fulfillment Certificate Obtained From Chartered Accountant.
  8. Court Cases(if any)
SL NO1 MW PROJECT SPECS1MW1MWREMARKS
1Module mounting StructureFixedTracker
25 Acre/MW land0.000.00Customer scope (6.5 acres for single/double axis tracker )
3Land levelling0.000.00Customer scope
4Solar Modules350.00350.00Globally ( Tier 1 ) reputed make with 25 year Power warranty
5Module mounting Structure40.0080.00Reputed make with 25 year warranty
6Cables17.0017.00Reputed make with 25 year warranty
7Inverters with SCBs & SCADA45.0045.00Vacon/Bonfiglioli/Hitachi/Santerno
8Switch yard 132/33/11KV80.0080.00PETE/ESENNAR Transformers with reputed make of switch gears
9Evacuation line 132/ 33/11KV0.000.00Customer scope can be done 11kv @ 5 lakhs/km & 33KV @ 8 lakhs/km)
10Buildings10.0010.00PEB structure
11Internal Roads0.000.00Customer scope
12Civil for foundation17.0017.00As per the soil report
13Earthing,and lightning arrestor6.006.00Standard
14Installation without material8.008.00The best by the professionals
15Transportation6.006.00From ICD Hyderabad or from Chennai/NHAVA Yard
16Compound wall0.000.00Customer scope
17System design6.006.00The best by the professionals
18Project management6.006.00The best by the professionals
Total EPC Price in lakhs591.00631.00This price is only applicable when procurement is solely done by us
Per MW EPC Price in lakhs591.00631.00All prices are exclusive of taxes or Taxes extra as per 
Financial Facts
Cost of setting up a 1 MW Solar plant in AP₹6.5 Crores
Equity Investment:25% – ₹1.625 Crores
Term Loan:75% – ₹4.875 Crores
Loan Tenure:12 years
Interest Rate:10% – From SBI
Yearly Interest and Financial Charges₹48.75 Lakhs
Operations & Maintenance Cost₹38.75 Lakhs
Insurance Charges0.10% – ₹6.5 Lakhs
Source: CREC Tariff Regulations 2014 Adjusted for 1MW plant in AP
1 MW plant produces around 17.13 Lakh units per year, this number is arrived based on the fact that in AP conditions 1KW generates 5.71 units per day multiplied by 300 sunny days in an year
Total Revenue = 17.13 * ₹ 6.49 (FIT Rate) = ₹1.11 Crore
Total Expenses = ₹45.25 Lakhs (O&M + Insurance Cost)
PBIDT(Profit Before Interest, Depreciation and Taxes) = ₹65.75 Lakhs
Financial Charges = ₹48.75 Lakhs
PBIDT(Profit Before Depreciation and Taxes) = ₹17 Lakhs
Book Depreciation(3.6%) = ₹23.4 Lakhs
PBT(Profit Before Taxes) = (₹ 6.4 Lakhs)
Alternate Minimum Tax(20%) = ₹3.4 Lakhs
PAT(Profit after Tax) = ₹13.6 Lakhs*
Project IRR(Return on Investment) = 8.4%
Payback Period = 12 Years
*We haven’t added Accelerated depreciation benefits(80%), O&M escalation (5.72%) and Solar PV Output degradation of 0.8% per annum
Above financial analysis gives you a good idea on profitability of a solar plant, It is very lucrative if you have a large cash flow business and you can get a one time benefit of AD by setting up a solar plant
Solar plant provides an 8.5% guaranteed annual return for first 12 years, which is decent, considering the absence of risk as in other businesses and this model is immune to market conditions
From Year 12 – Year 20 cash flow increases by 400%
Are you planning on setting up a solar plant in AP? We offer end-to-end solar plant services with Project management and EPC services for solar projects from KW to MW scale
 we set up power plant within a period of processing one year.

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